Flushing Your Cooling System
Published in the October, 1997 issue of Popular Mechanics. 

Overview

	You take off the cap and look at the coolant. It's a nice shade of green, or maybe red, or maybe even orange. It looks good. Should you leave it in? Unless it's colored orange, the answer is no, especially if it's been two years or more since the last time you drained it. 

	Today's engines are loaded with aluminum components: cylinder heads, water pumps, manifolds, even engine blocks. And the two primary heat exchangers radiator and heater are also aluminum. Aluminum needs great corrosion protection to survive, and the corrosion protection in green and red antifreeze is used up in about two years. Orange offers longer life, but if your car came with green or red, you can't switch to orange without a fair amount of preparation. And if your car is much more than four years old, a switch is not likely to yield long-term coolant life you'd still face the usual 2-year drain interval.

Glug, glug

	First, let's do a proper job of draining the coolant. Start by checking the specs to see how much is in the system. This is important, because capacities vary all over the lot. Some Toyota Fours and V6s, for example, hold only about 5 1/2 quarts. Other systems hold 14 to 18 quarts. This way, you'll know what percentage of the coolant drains out. 

	Start with a cool engine. If the pressure cap is on the engine or radiator, look at the overflow reservoir, and if it's easy to disconnect and empty, go ahead. Then, remove the radiator cap and open the radiator drain cock. If the drain cock is in tight quarters, use a special socket available at most auto parts stores. Let the coolant drain into a pan. Unless your town has a coolant collection setup, pour the old antifreeze into a household drain, clothes-washer pipe or a toilet. That's an environmentally safe approach. Don't pour it on the ground or into a storm sewer. If your car has a copper radiator or heater core, the coolant is contaminated with lead solder. Many municipalities have hazardous-waste disposal facilities that will take it. Also, in most of the United States it's illegal for professional mechanics to dispose of used coolant, so you may be able to take it to the local shop and ask if they'll handle it. 

	Next, move the dashboard temperature lever to hot, so if your car happens to have a heater coolant control valve, it will open. If the pressure cap is on the plastic reservoir, remove the cap, then open the drain cock. No radiator drain cock? Disconnect the lower radiator hose from the radiator. Move the hose clamp back from the radiator neck, slip a thin screwdriver between the hose end and radiator neck to free up the hose, then twist slightly to disconnect the hose. Draining the radiator alone normally should remove 40 to 45% of the coolant. After the first drain, fill the system as well as you can with water, then warm up the engine and let it cool. Drain the radiator again and fill it once more with water. Repeat.
	
	Next insert the hose into the bottom outlet of the radiator and seal as well as possible the gap around the outside of the hose and the inside of the radiator fitting.  turn the water on and reverse flush the radiator.

Let it bleed

	Now comes the hard part filling the system. If the system holds 12 quarts, you want to install 6 quarts of undiluted antifreeze, or exactly half of the cooling system's capacity. 

	The cooling system has lots of nooks and crannies that trap air, making it difficult to fill the system with coolant. The fill cap and neck are supposed to be at the high point of the system to help air bleed out, but often they aren't. And even if they are, you need all the natural help you can get. So jack up the front of the car, which gets the coolant fill neck as high as possible. 

	Check for air bleeds on the engine. Sometimes you'll see an obvious air bleed, such as a boltlike item threaded into a hose. If there's an air bleed, open it. If there are several, open them all. If you have access to a factory service manual or PM CD-ROM for your car, check it for a coolant fill procedure. 

	Pour in the required amount of antifreeze slowly until you see coolant oozing out of the open air bleeds. Then close the bleeds and top off the system with the remaining antifreeze and then plain water. 

	If the system has a heater coolant valve, close it by moving the temperature control lever or knob to cold. With the engine running at fast idle and warmed up, have a helper move the lever or knob to hot while you listen at the coolant valve. If after the first rush of coolant you hear a continuous gurgling noise, there's still air in the coolant, and you should be prepared to watch the coolant level in the reservoir over the next few weeks.

Picking the right antifreeze

	Most antifreeze is made with a base chemical called ethylene glycol. Green dye is used in most brands, except Toyota, which uses red. Extended-life antifreezes, also with green dye, were on the market until two years ago. But the newest entry is a superlong-life antifreeze with a totally new rust/corrosion inhibitor developed originally for heavy-duty use (such as trucks). The original, from Texaco (used as original equipment by GM), is called Dex-Cool. The latest is Prestone Long Life 5/100. These two are orange. 

	The rust/corrosion inhibitors vary, but if antifreeze is green, assume that its life in a car with a lot of aluminum components is two years or 30,000 miles whichever comes first. You can push that to a third year if the engine is all cast-iron. "Toyota Red" is a specific formula, but if you drain it, you can replace it with any name-brand American formula. Here again, the replacement interval is two years or 30,000 miles. 

	The inhibitors in orange antifreeze are not chemically compatible with what's in green or red. However, if you have at least 5000 miles on the green, the chemical bond with the aluminum components is "solid." So if you want to get extended life with a coolant installation, just do a thorough drain-by-dilution, at least three times. The coolant you drain out should be virtually clear, like the color of water. If it's still green, you have to repeat the process until it's all out. 

	With the radiator and reservoir drained, pour in the amount of antifreeze necessary there should be plenty of room and then top up with water. Follow the procedures we've discussed to ensure a full system. 

	Remember: You can do this only as a maintenance procedure, not as a final step when replacing a part, such as the water pump and radiator. 

	What about "pet-friendly" or "safer" antifreezes made with a base of propylene glycol? The name brands (Sierra and Prestone Lo-Tox) will do the same job as ethylene glycol. But they cost a little more and actually require a greater quantity to provide the same freeze protection, and in truth, they're only a bit less hazardous. 

	They aren't sweet, and consequently aren't as likely to be consumed by toddlers or pets. Don't rely on this, however. Store all unused coolant, low-tox or not, safely. Dispose of all drained coolant in a sanitary sewer and sweep up or rinse away any spillage.